This writeup was originally written by Steve Lobel and hosted on his
website at http://uscom.com/~lobel/dblpump.html.
It disappeared off of the uscom servers in 2001 and no luck has been found
in locating Steve. We are thus hosting a copy without permission; if you
know Steve Lobel and how we can get in touch with him, please e-mail us at
writeups@cjoffroad.com. The only
real change from his page was reformatting to fit our site.
Who the hell needs two underhood air compressors? Why go through all
the hassle of trying to setup such a bulky and unessential menagerie of engine
driven accessories? Hey, I've got a lot of free time on my hands.
The installation is not that difficult when looking back with 20/20
hindsight. But I admit it was not much fun going into the project
blindly.
Background information:
My Jeep is a '78 CJ-7 with an AMC 360. This motor replaced the
stock 258 1 bbl and it came out of an Ambassador. Both motors had
York compressors from the factory so I had all the brackets I could need...except
to mount two Yorks side by side. BTW, my CJ came with factory A/C.
The AMC 360 came with
the York mounted horizontally due to limited hood clearance, and it stayed
that way on my Jeep running air tools for 2 years without blowing oil or
any other problems. I removed the A/C when I swapped motors and kept
it out until this summer. The second York will not fit unless the compressors
are mounted vertically. I attached the compressors together using
3/16" thick, 2" wide, and 1 1/2" deep C-channel. It was a snap to drill
the holes using the unmounted compressor as a template. Grade 8 bolts
were fastened through the C-channel to all 8 holes in adjacent sides of the
Yorks and the inboard York was mounted in the factory bracket. To make
enough room for the twin towers I relocated the solenoid towards the back
of the right fender. Besides needing a pair of new belts and some creative
rerouting, the only other necessary part was a different pulley for the
PS pump. I got the proper pulley from a mid-80's Monte Carlo; it sits
much closer to the face of the pump than the stock double pulley. When
attempting to remove the old pulley from the pump I used a 3/8" allen wrench
and a breaker bar to unscrew the pulley from the shaft. After 45 minutes
and bending the pulley I knew that this could not be the right way.
A call to Marlton Auto Parts, which happens to be owned by a friend,
set me straight. I brought the pump into the store and they showed
me how to remove the pulley and install the Monte Carlo one using the proper
tools. It took under 5 minutes to swap pulleys using the correct puller/driver
tool. Fortunately, I did no damage to the pump shaft in my uneducated
attempt at removing the the old pulley. The pump was then reattached
to the bracket and measurements for the new belts were taken. The inner
belt (15630)runs from: Crank-Alt-PS-Crank. It passes between
the fan pulley grooves but doesn't contact the pulley. The outer
belt (15575) runs from Crank-York 1-York 2-Fan pulley-Crank. This
belt is not adjustable and was installed by removing the clutch from the
outer York and pulling it back onto the shaft.
The inner York runs the A/C and uses the factory hoses.
The outer York runs the air tools and uses a long list of parts. These
include:
| Item |
Qty. |
| Port-1/4" F-F fitting |
1 |
| Check Valve (Grainger # 6D914)
|
1 |
| 3-way Block |
2 |
| Pressure Switch (Grainger # 5B419)
|
1 |
| 1/4"-1/4" M-M fitting |
2 |
| Quick Connect to air hose
|
1 |
| 1/4" coil hose to pressure gauge in dash
|
1 |
|
|
|
Thanks to Ben Obi-Wan Hollingsworth for
his onboard air page information.
|
Wiring the compresors was quite simple, as the factory compressor
for the A/C runs inside the wiring harness and the outer compressor runs
off of a switch mounted in the dash and plugged into an accessory tab on
the fuse box. The switch runs through the firewall and to the pressure
switch. Connections on this type of pressure switch are from the
switch to L1 and from the York clutch to T1. The info included with
the switch is lacking, but from left to right the 4 poles are L1-T1-T2-L2.
The install would be much easier if I had all this info
beforehand so I hope somebody else does the swap using my information. But
again, who really needs two compressors underhood?
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