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MC2100 install on a Jeep 258
by:
Tim Martin |
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| Parts List: MC2100 Carburetor, adapter, air cleaner assembly,
throttle arm replacement (fabricated). This 2bbl carburetor
will replace the troublesome Carter BBD and produce a superior
idle. It also appears to boost horsepower. It has a good reputation
for being reliable and good off road. I am very happy with
the conversion and thank all of those jeep enthusiasts who
helped me with information on this swap.
This conversion will not meet with any legal requirements
that prohibit the removal of original equipment or the tampering
with emissions control equipment. Check with your local authorities
if your vehicle will be subject to inspections in this regard.
The cost of this conversion will be approximately $150 or
less using a junkyard carb you rebuilt yourself, rebuild kit,
new air cleaner, adapter plate, and manual choke kit. You
may opt for buying a rebuilt carburetor, and I would suggest
that you order one made for an AMC 304.
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- Motorcraft 2100 Carburetor – Sources:
AMC 304 or Ford 302. Unfortunately Motorcraft does not stamp
2100 anywhere I can see on these carbs. The correct size
will have “1.08” in a small circle cast on the
drivers side of the carb body, somewhat obscured by the
accelerator pump linkage. As difficult as this is to measure
in the junkyard, the 1.08 is the size of the venturis (the
barrels). I have been advised that #108 is 450 cfm, #114
520 cfm, and #121 575. Use the 1.08. This carburetor body
is cast from two pieces, a top cover and a combination baseplate
/ venturi / float bowl. Apparently you can set / observe
the float height by idling the motor with the top cover
removed. The top cover has the word “Motorcraft”
cast into it on the passenger side above the float bowl.
- Power
Valve - Be sure to replace the power valve
on this carb. It’s function is to enrich the mixture
as manifold vacuum drops (signaling load increase). It is
closed at idle, and opens to add more fuel as the manifold
vacuum drops. If it is not operating correctly, your mixture
may be too rich. It is located on the bottom side (front)
and is contained under a cap with 4 screws. There is also
an accelerator pump on the front, also under a cover with
4 screws, but it is identifiable by the accell pump linkage.
I have obtained good results using an oem 2 stage power
valve. This valve is longer than the single stage and is
original equipment. It is 39mm long from top to bottom and
mine was labeled #16. I have been advised that this means
that it will not enrich the mixture until manifold vacuum
drops to 16 inches HG. I had to go to a carburetor rebuilder
to get this part, it was $5.00. Take in your old one as
a sample. A single stage may work fine as well.
- Carburetor Adapter – It is the
2 barrel Rochestor to 2 barrel Holley adapter. Also known
as the large 2 bbl to small 2 bbl manifold adapter. Summit
sells TD Performance Products adapter no. TRD-2086 for $12.75.
It comes with 2 gaskets. I replaced the slotted bolts that
came in the kit with allen head bolts to make tightening
the adapter to the manifold easier. I also used a hardening
gasket maker instead of the gasket between the adapter and
the manifold (Permatex Form a Gasket 1A). I also used a
Ford gasket between the carburetor and the adapter. It is
made of black plastic and looks like two gaskets sandwiched
together with plastic bushings inside the stud holes. Is
this gasket necessary? There is nothing special about it
other than that it will seal very well and also provide
a lot of heat insulation from the manifold. The hole in
the adapter is slightly larger than the jeep manifold. I
have thoughts to switch to an aluminum intake manifold from
an 84 and blend the manifold to the adapter with a die grinder.
- Air Cleaner Assembly – This carburetor
has a much large air cleaner base than the Carter BBD. It
is the standard 5 1/8 “ air cleaner base used on most
4 barrel carburetors like Holley’s. Unfortunately
the close proximity of the power brake booster and master
cylinder limit you to a 9 to 10” (9” preferred)
open element air cleaner. If you swap booster to a dual
diaphragm GM booster (a great upgrade) you will not be able
to use a filter above the carb at all. A K & N 9”
filter (2” height) with top and baseplate is $49.39
from Summit (pn. KNN-601110). I ended up fabricating an
adapter to a K & N conical filter out of fibreglass.
- Throttle
arm – The OEM Carter uses a similar linkage,
but pulls downward instead of the rear pull on the Motorcraft.
You need to simply remove the throttle linkage ball stud
from the Motorcraft, bolt on a small metal plate (1”
by 3” and 1/8 thick) to the Motorcraft’s throttle
arm with 1/8” bolts so it is rearward facing, and
drill a new hole in that plate for the OEM throttle linkage.
I would suggest bending a slight offset into the plate to
move the ball stud slightly away from the carb to prevent
binding of the linkage rod. In addition, bolt the plate
on first then using the linkage rod, mark the plate for
the new ball stud hole, remove the plate and drill the hole
for the ball stud. Some people have removed the throttle
arm from the old Carter BBD and bolted it on, but that seems
like a waste of the old carb just to make a simple throttle
arm with 3 holes in it. If you are not happy with this carburetor,
you may need that old BBD back ( I doubt that will happen
if you start with a healthy Motorcraft.)
- Throttle return spring – I found
that mounting the original downward pulling throttle return
spring caused binding as it wrapped around the shaft. I
instead fabricated a small bracket to bolt to a front bolt
of the carb base to relocate the spring to the front.
- Vacuum hoses – The motorcraft has
two ported outlets. One on the front, just outside (to drivers
side) of the drivers side venturi idle control screw. I
used this ported outlet for my distributor. There is also
a ported outlet on the passenger side of the carb base.
I am not sure if there is any difference between these two.
Mark all hoses you remove from the Carter BBD and connect
them back up to the corresponding ports on the MC 2100.
The only connection missing from the MC 2100 I used, compared
to the Carter BBD is the vapour line running from above
the float bowl to the charcoal canister for the collection
of evaporated gas fumes. I would suggest plugging this line
that ran back to the canister, as the MC 2100 vents the
float bowl into the air cleaner housing.
- PCV – There is a large PCV inlet
port on the rear of the carb at the base. If you are looking
in the junkyard for a MC2100 be sure that the version you
take home is not an older one missing this port.
- Idle Adjustment – Like most other
carburetors there are two screws on the front base to adjust
the mixture. Turning them in leans out the idle mixture.
Never seat these screws with a lot of pressure at they are
needles which will distort and damage the soft metal of
the carburetor. I would start with around 2 turns out on
each screw and adjust equally from there using a vacuum
gauge attached to manifold vacuum to adjust for peak lean
vacuum. In other words, turn them out till you get maximum
vacuum, then turn them in till it starts to drop off, and
back them out slightly from that point to regain peak vacuum.
This carburetor is very forgiving for idle adjustments,
so don’t sweat it.
- Choke – There was an electric
choke assisted by exhaust gas on both of the MC2100 I looked
at. I tried the Motorcraft electric choke and it did not
seem to work well so I used the Carter BBD’s electric
choke by removing and reversing the bi-metal coil inside.
This worked well till temperatures hit –30 degrees
and I switched to a manual choke. I found the electric came
off too fast in these cold temperatures and annoyingly came
back on after short stops. The manual choke works well.
The choke mechanism on my carb has a passage to the base
of the carb where is picks up manifold vacuum. This draws
heated air or exhaust from the larger fitting on the choke
casting (which should also be capped off by you) and warms
up the choke’s bi-metal coil. If you install a manual
choke, you should plug the inner passage with epoxy or rtv
sealant to reduce your idle speed and keep dirty air from
entering the manifold.
- Fuel line inlet – The original
fuel line will work fine. You may want to replace the short
metal section that screws into the float bowl with a brass
fitting.
- Ford Base plate – There is a cast
aluminum base plate with a vacuum operated EGR assembly
on it. These are common in the junkyards. As the oem gasket
covers all of the bottom of the carburetor except the venturi
openings I did not use the Ford base plate. I picked one
up from the junkyard just in case. Using it will require
lengthening the throttle linkage rod to compensate for its
thickness.
- Miscellaneous – The rebuilt carburetor
I used has a small spring on the float assembly shaft which
I am told is used to dampen the float movement for rough
conditions. The other MC2100 I have for parts does not have
this spring on the pivot shaft. Jets are probably available
from Ford. They are the same size as used on the 4 barrel
motorcrafts. After a winter’s driving I have examined
the spark plugs and am happy with the jetting which is #47’s.
Both MC2100’s from 304 AMC’s I have seen came
equipped with #47 jets. I have found that for my application
the accelerator pump linkage works best set to the third
hole down from the top (of four holes) on the arm at the
throttle shaft. It’s easy to tinker with to verify
of this works best for you.
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